Basic Knowledge of Waterborne Polyurethane Emulsion Synthesis
01 Polyurethane The structure of polyurethane is formed by the reaction of polyisocyanates (e.g., diisocyanate OCN-R-NCO) and polyols (e.g., diol HO-R-OH), where urethane segments are repeating structural units. Polyurethane structures have structures similar to amide and ester groups; therefore, the chemical and physical properties of polyurethane are between those of polyamides and polyesters. Synthesis of Waterborne Polyurethane Waterborne polyurethane (WPU) is a binary colloidal system using water as a medium, including aqueous solutions, aqueous dispersions, and aqueous emulsions. Polyurethane particles are dispersed in a continuous aqueous phase, also known as waterborne PU or water-based PU. It has advantages such as being non-toxic, non-flammable, environmentally friendly, energy-saving, safe and reliable, not easily damaging the coated surface, and easy to operate and modify. Classification of Waterborne Polyurethanes Based on appearance, waterborne polyurethanes can be classified into polyurethane aqueous solutions (particle size <1nm), polyurethane dispersions (particle size 1nm~100nm), and polyurethane emulsions (particle size >100nm). Based on the charge properties of the hydrophilic groups, waterborne polyurethanes can be classified into anionic, cationic, and nonionic waterborne polyurethanes. Based on the synthetic monomers, waterborne polyurethanes can be classified into polyether-type, polyester-type, and polyether/polyester hybrid types. Based on product packaging, waterborne polyurethanes can be classified into single-component and two-component waterborne polyurethanes. 02 Raw Materials for the Synthesis of Waterborne Polyurethanes Polyisocyanates Polyisocyanates used in the synthesis of waterborne polyurethanes include two main categories: aromatic and aliphatic. Aromatic polyols mainly include TDI (toluene diisocyanate) and MDI (diphenylmethane diisocyanate); aliphatic polyols mainly include HDI (hexamethylene diisocyanate) and IPDI (isophorone diisocyanate). Oligomer polyols used in the synthesis of waterborne polyurethanes mainly include two categories: polyether type and polyester type. They constitute the soft segment of polyurethane. Chain extenders are commonly used in the synthesis of waterborne polyurethanes to adjust the molecular weight and the ratio of soft to hard segments. Chain extenders are mainly polyfunctional alcohols or amine compounds. Hydrophilic agents (hydrophilic chain extenders) are chain extenders that can introduce hydrophilic groups onto the main chain of waterborne polyurethane macromolecules. They are functional monomers used in the preparation of waterborne polyurethanes. These chain extenders contain carboxyl groups, sulfonic acid groups, or tertiary amine groups. Polyurethanes with these groups become water-soluble after neutralization and ionization. Neutralizing Agent (Salt-forming Agent) A neutralizing agent is a reagent that can form salts with carboxyl, sulfonic acid, or tert...
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