2024-06-01
The most important difference between non-stick cookware and ordinary cookware is that the surface is coated with a layer of non-stick paint, and the Teflon non-stick cookware commonly used on the market is to coat the main raw material of fluorinated resin such as polytetrafluoroethylene coating on the metal surface such as aluminum, copper or iron, and through sintering. Properties of NI-PTFE coatings PTFE coatings can be applied to metal materials such as carbon steel, stainless steel, aluminum, copper, magnesium and various alloys, and can also be applied to non-metallic materials such as glass, glass fiber and some rubber plastics. The application of flon coatings is usually a combination of its own superior properties, including non-viscosity, low friction coefficient, moisture, extremely high surface resistance, high temperature resistance, chemical resistance, low temperature stability, etc. (1)The surface of the non-stick coating has a very low surface tension, and therefore shows a strong non-stick. Very few solid substances can stick to the coating permanently. Most materials are easy to clean on their surfaces, although the gelatinous material may have some adhesion to its surface. (2)PTFE has the lowest coefficient of friction among all solid materials, ranging from 0.05 to 0.2, depending on the surface pressure, sliding speed and the material of the coating. (3)The non-wetting coating surface is extremely hydrophobic and oleophobic, so cleaning is easier and more thorough. In fact, in many cases the coating appears to be self-cleaning. (4)The extremely high surface resistance can even have a certain conductivity after special formulation or industrial treatment, and can be used as an antistatic coating. (5)The high temperature resistant coating has extremely high temperature resistance and fire resistance, which is due to the high melting point and spontaneous combustion point of PTFE, as well as unexpectedly low thermal conductivity. PTFE coating operating temperature can reach up to 290 ℃, intermittent operating temperature can even reach 315 ℃. (6)Chemical resistance Generally, PTFE is not affected by the chemical environment. The only chemicals known to affect PTFE are molten alkali metals and fluorinated agents at high temperatures. (7)Low temperature stability, many PTFE industrial coatings can withstand the harsh absolute zero without loss of mechanical properties. PTFE industrial coatings can even be used at temperatures as low as minus 270 ° C. NI-PTFE coating is a unique high-performance coating, which is the organic penetration fusion of Teflon particles and nickel base. This coating process achieves the best combination of surface hardness, corrosion resistance and surface friction. The coating thickness can be as thin as 2.5μm, which can uniformly cover more complex workpiece surfaces. After heat treatment, the steel coating can reach HRC62, and the surface dry friction coefficient after coating can be reduced by 95%, f...
read more2024-05-31
Rubber mold, silicone mold, shoe mold, latex pillow mattress mold, anti-stick easy mold Teflon spray, good model flon coating, non-stick mold surface treatment process The role of mold coating Molds are common tools in the manufacturing industry and are used to make a variety of products. In order to capture the service life and production efficiency of the mold, people often coat the surface of the mold with a special material, that is, the mold path layer. Die coatings have many functions 1.Wear resistance In the process of use, the mold will be subjected to friction, impact and wear and other forces, resulting in surface damage and deformation. Mold coating provides an additional layer of protection, reducing the impact of friction and impact on the mold. Effectively reduce wear and prolong the service life of the mold. The die coating can improve the hardness of the die surface and make it more resistant to wear The coating can reduce the coefficient of friction with the product material and avoid wear; A good coating can increase the surface smoothness of the mold and reduce the damage caused by surface roughness to friction 2.Anti-adhesion In the process of mold use, there are often product materials adhering to the surface of the mold, resulting in mold damage and the decline of product quality. The mold coating can effectively reduce the adhesion between the product material and the mold surface and prevent the occurrence of adhesion. The coating can reduce the friction coefficient between the product material and the mold surface, and reduce adhesion; The coating can improve the hydrophilicity or hydrophobicity of the mold surface, making it difficult for the product material to adhere to the mold: The coating provides a smooth surface and reduces the chance of adhesion. 3.Corrosion resistance Mold in the production process may be in contact with a variety of corrosive media, such as chemicals, acid and alkali solutions. The mold layer can prevent corrosion to a certain extent. The coating can isolate the direct contact between the mold and the corrosive medium, reducing the chance of corrosion; The coating has good corrosion resistance and can resist corrosion to a certain extent. Good coating can protect the mold surface and prevent surface damage caused by corrosion! 4.Enhance productivity By coating a layer on the surface of the mold, you are called to improve production efficiency and reduce production costs. Coatings reduce friction resistance and reduce energy loss: The coating reduces the adhesion between the mold and the product. Convenient demoulding, improve production speed. The coating can prolong the service life of the mold, reduce the evaluation rate of replacing the mold, and save the production cost In summary, mold coating plays an important role in industrial production, can improve the service life of the mold, reduce production costs, improve production efficiency, so the research and development and application of ...
read more2024-05-30
PTFE coatings (polytetrafluoroethylene) are non-stick, fluoropolymer containing high temperature coatings, they have a single coating system or a double coating system of primer and top coat, and have a variety of properties. The Teflon spray process is an important surface treatment that gives objects outstanding properties. With the right preparation, spraying procedures and techniques, Teflon sprayed coatings of high quality can be achieved. So, do you know how Teflon paint is sprayed? What are the spraying methods of Teflon paint? What are the advantages of Teflon paint? Spray-Painted Method There are two main spraying methods for Teflon coatings: dispersion coating and powder coating. Dispersion coating The processing method of dispersion coating is a wet processing method in which the coating material is evenly distributed in the solvent to form a dispersion liquid (solid substance mixed in the liquid). This mixture is atomized by high-pressure air and sprayed on the surface of the workpiece. The specific spraying process is divided into several steps: preparation of workpiece - spraying of wet dispersion coating - drying - sintering. (1) Wet dispersion coating spraying: spraying coating materials must be uniform; And depending on the coating system used, the coating thickness can vary from a few microns to 200 microns. (2) Drying is to heat the wet coating in an oven at a temperature controlled below 100°C until most of the solvent has evaporated. (3) Sintering is to heat the workpiece to a higher temperature until an irreversible reaction occurs and the coating material melts with the bonding agent to form a network structure. Powder Coating The powder coating is a dry process in which the powder particles are attached to the workpiece and then the coated powder is melted in the oven. The coating material used here is in the form of small solid particles. The use of this coating method avoids the divergence phenomenon that occurs when the solvent is used and the subsequent coating is attached. The processing of powder coating is divided into the preparation of the workpiece - powder spraying - powder melting steps, among which, powder spraying refers to the powder particles blown out of the collector by compressed air, there is a section of electrostatic area on the way to the spray gun nozzle, the powder particles are attracted by the workpiece and attached to it. But no matter what kind of spraying method, one thing needs to be done first in the spraying process - the preparation of the workpiece, that is, in order to obtain sufficient surface adhesion of the workpiece surface, it is necessary to remove all the grease on the surface to be coated. We use organic solvents to dissolve oils and fats and heat them to about 400°C to completely volatilize them. Next, the mechanical way of sandblasting is used to clean the parts and make the surface rough, and the bonding ability of the coating and the surface of the workpiece ca...
read more2024-05-24
Waterborne polyurethane (WPU) is a water-based dispersion material, and its unique low viscosity characteristics often bring construction challenges such as flow hanging and penetration. In order to solve these problems and improve its construction performance, self-leveling performance and storage stability, the addition of thickener has become a key step. The thickener not only endows the water-based polyurethane system with ideal thixotropy and suitable viscosity, but also meets the stability and performance requirements of its production, storage and use in many dimensions. In waterborne polyurethanes, thickeners play multiple roles: first, their associated thickening function can effectively enhance the stability of the system; Secondly, it can precisely control the rheological properties to ensure the smooth construction process; Finally, thickeners also help reduce the settling of pigments or fillers and maintain the uniformity of the paint. Due to the complex structure of water-based polyurethane association thickener, its thickening effect and viscosity performance are also significantly different. According to its characteristics, it can be roughly divided into two categories: pseudoplastic type and Newtonian type. Pseudoplastic thickener adsorbs on the surface of emulsion particles with strong hydrophobic base, which significantly improves the low shear and medium shear viscosity, and its main function is to thicken. The Newtonian thickener, while effectively increasing the viscosity, the improvement of low shear and medium shear viscosity is not obvious, therefore, through structural fine-tuning, this kind of thickener can also be used as a leveling agent. In practical applications, the association thickener selected by waterborne polyurethane mainly includes two categories: 1. Thickener suitable for medium and low shear rate: This kind of thickener gives the surface of waterborne polyurethane a weak pseudoplastic rheological property, making it more stable during construction. 2. Thickener suitable for high shear rate: its rheological curve is closer to Newtonian type, which mainly plays a role at high shear rate (about 10000/s). In order to obtain the best construction results and rheological properties, thickeners suitable for high shear rates and medium to low shear are usually used together. This can not only effectively reduce the flow phenomenon, but also minimize the amount of thickener, to achieve effective control of construction costs.
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